the avo has a build in fault... i have seen them with an broken end. sorry
I discussed this with Vincent Brake and he said:
"I only saw a rider once with only the damper, said he hit a sleeping policeman on the road really hard, and than the sliding axle broke where it screwed in the take up. Only thing I saw."
So it sounds like the the damper rod broke where it screwed into the top eye.
The first AVO rear dampers were sold bare. The damper rod end is threaded 5/16 BSF, exactly the same as the original Vincent damper, so the risk of failure at this point is no greater than for the standard item. The buyer was responsible for assembling it to his own top eye. If this was not done securely and the rod came unscrewed, that might lead to breakage.
Another possibility was that the top eye was not free to move, either due to corrosion or misassembly. This could eventually cause a fatigue failure of the rod.
Regarding fitting, is very important that the AVO rear dampers are fitted with the supplied extra long steel bush fitted in the top eye. This bush allows the damper eye to move freely independent of the spring eyes. (This is only applicable to the AVO rear dampers. AVO front dampers and rear coilovers use a standard length (3/8") bush.)
Although I think this sort of failure is rare, I do know of one case of an original Vincent damper that snapped, probably for one of the reasons discussed, and one case of a Thornton damper that came unscrewed, both without serious consequences.
A failure at this point is is arguably a weakness of the original Vincent design.
The damper eye is only 3/8" wide were it slots into the frame, so 5/16" is the maximum possible size for the thread.
We paid a lot of attention to safety when we developed the coilover., and this is one area we changed.
As the top eye carries both the spring and damping loads, the 0.5 inch damper rod is both screwed and welded to the top eye when fitted to coilover units.. In addition, the first two units were road tested for 3000 miles, then stripped and fully inspected. Both were perfect. I doubt any other unit available is as strongly made.
Rob