FT: Frame (Twin) Seat-base wood thickness

Flyinglow

Forum User
VOC Member
I need to make a new seatbase!
Can anybody advise me what the correct thickness of the wood is?
I think Know They Beast quotes 7/16" which seems a bit thin to me, plus how much smaller should the perimeter be compared to the foam.... My new foam is actaully about 1" longer than the orignal I have removed.
 

vibrac

Well Known and Active Forum User
VOC Member
7/16" ply is not on its own PR1A/3 framework and carries all the weight and distributes it PR1A/4 Hoop and PR1A/2S rear hump sorts out the rear
all parts shown separately on
  1. Twin
  2. Frame
  3. SEAT COMPONENTS in the spares company shop (including the wood base)
 

Bazlerker

Well Known and Active Forum User
Non-VOC Member
I used 1/2” marine grade plywood the last time I made a seat base and painted it on both sides before assembly.
 

Cyborg

Well Known and Active Forum User
VOC Member
@Monkeypants has some opinions on marine-grade plywood, if I recall correctly. Although it might have been @Robert Watson
As far as I know,some of the big box stores sell what they refer to a marine grade plywood, but technically it isn’t. The glue is likely just fine for a seat base. Marine grade shouldn’t have any voids….which increases the cost. If you are paying for true marine plywood, you’ll notice the difference. Either a good paint, or you can brush on a couple of coats of saturating epoxy. It’s 50% epoxy and 50% solvent. Soaks in and basically hermetically seals the wood.
There can be quite difference in strength among the different versions of 1/2 plywood. The saturating epoxy will add a bit of strength.
 

Marcus Bowden

VOC Hon. Overseas Representative
VOC Member
I made mine from 1/4" duralumin in 1965 fitted seat stays then moved them out 1/2" and fitted seat stays to the back of s/s footrest plates never touched it since apart for putting on ne seat covers, put a 3/8" wood base on the aluminium the first time I recovered it a screwing s/s 1/4" strip around the side would take too long so used monumental staples into the wood and the tubes out the back I slide on my four panniers held by 4 R pins and the two small panniers we sit on and eat off the big ones and the stoves sits on the s/s frame. lived off the bike ten weeks in NZ in 1995. Still the same.


P1070078.JPG
 

vibrac

Well Known and Active Forum User
VOC Member
If 7/16" was good enough for Eddie Stevens its good enough for me. Bananaman is a special case he has to have the carry capacity for a Series A flywheel two Burman gearboxes and a cylinderhead, (you cant pick up too many spares on your travels :))
 
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Albervin

Well Known and Active Forum User
VOC Member
I made my new seat base from 7/16 marine ply after I found my 1949 seat base had delaminated!! I cut the new base very carefully and rounded all edges.I then liberally coated it with Penetrol wet on wet coats after I drilled the holes. I re-used my original Dunlopillo foam which overhangs the base by about 1/8". All metal parts were soda blasted and epoxy coated.
 
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