G: Gearbox (Twin) Double Backlash

Shane998

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I believe this to be original Lightning:

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David
One in photo looks like yours. also believed to be original lightning looks to have been machined before hardening. Other one in photo looks like it’s been “chipped “ out Interesting that not all done maybe an unfinished project
 

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Bill Thomas

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Some think you would notice it on the road , Too much backlash !,
But I never give it a thought, And it's done to both my bikes.
 

Shane998

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Another old mod I was shown was to G43. The “barbs?” Were built up and the filed “square” Don’t know how common or successful this was
 

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timetraveller

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This was a mod recommended by Phil Irving in one of his books. In the past I have had the original pattern manufactured and supplied them to the Spares Co. I have asked around whether there is a demand for the improved design as I could get these made as easily as the originals. The problem is that the mating part, which is part of G59AS also has to be modified so it is not a one component change.
 

clevtrev

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This was a mod recommended by Phil Irving in one of his books. In the past I have had the original pattern manufactured and supplied them to the Spares Co. I have asked around whether there is a demand for the improved design as I could get these made as easily as the originals. The problem is that the mating part, which is part of G59AS also has to be modified so it is not a one component change.
You`ll find the drawing on page 144 of Gordon Colquhouns` book `Brands Hatch and Beyond` a sketch drawn for him by Phil at Long Marston in 1958.
 

vibrac

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Well that was a very boring way to send 3 afternoons and a packet or two of grind stones Oh and purchase of a new Dremel:rolleyes:
now to get out the engineers blue and check it all clears and meshes
 

Chris Launders

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Well that was a very boring way to send 3 afternoons and a packet or two of grind stones Oh and purchase of a new Dremel:rolleyes:
now to get out the engineers blue and check it all clears and meshes
You should have used an angle grinder with a cutting disc to take most of the metal off, then finished with the grindstones.
 

vibrac

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You should have used an angle grinder with a cutting disc to take most of the metal off, then finished with the grindstones.
To close for comfort for me ! one slip and thats a tooth gone:confused: For once (unusually) I took the slow and certain path
 
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