OK Roger, you've got the theory started. There's only line contact between the worm and wheel, so is it critical to angle the teeth on the plunger or could we use the standard single start plunger with straight teeth?
H
Hi Howard
Correct, essentially, there is little more than line contact between the worm and plunger teeth, and I wouldn’t think it is critical to use an angled tooth plunger with a two start worm. Desirable yes, but probably not mandatory.
However, and notwithstanding the fact your question has put me on the spot,
this is what I would do If I had a spare two start worm and a standard plunger.
I would first check the tooth clearance in the standard setup.
So I’d start by removing the large hex nut and the plunger guide peg.
Screw an extractor screw (c/w nut) into the plunger and with draw it sufficient to lock the screw into the plunger.
Push the plunger back into its housing and install the guide peg.
Rotate the plunger back and forth (circular motion). This should give us a fair idea of the play/clearance between the teeth of the standard components. (If memory serves - and its almost 50 years since I last worked on a Vincent engine - there is quite a bit of play in the system)
Make a note of the clearance and then strip out the peg, plunger and worm.
Install the two start worm on to the shaft and insert the plunger and guide peg into the housing.
Again, waggle the plunger back and forth (circular motion) and make a note of the clearance/play and compare it with that of the standard setup.
If there is still a fair amount of clearance, and I think there would be, then in theory everything should be ok. However, we must go a step further and rotate the engine several revolutions until the plunger has revolved at least once, all the while checking for that all important clearance or play.
In the standard setup it appears the plunger rotates once per 15 engine revs or once per 7 ½ revs with a two start worm, so I would check the clearance every engine rev for at least 8 revs. Or twice per rev even.
If everything checks out clearance wise then again, in theory, we are home and dry.
But there are two caveats that I can think of.
The plunger turning twice as fast as standard would lead to increased wear in the plunger housing and more wear and stress on the plunger guide peg.
So on balance if I were a long distance cruiser ( in my dreams) I’d probably leave well alone and remain with the standard setup.
But if I were building a race engine or one used for occasional use, I’d use the two start worm and probably in conjunction with a lighter multigrade oil.
That is what I’d do on my Vincent (if I still owned one) under the circumstances outlined above.
So this is not advice, just a personal opinion.
Hope that helps
Regards
Roger