Hi Kev-
Here's a mixed reply to your powder coating blues, so take it for what it's worth.
I did not powder coated my cases, I rattle canned them.
At the time I had decided I did not want the extra thickness powder coating can give.
(were I doing them again, I probably would powder coat)
I did, however, powder coat all the other parts of the bike. (except the tank)
(a Vin twin must be about the only bike that every bit can be stuffed in a kitchen oven)(fork blades being the tightest fit)
Anyway, I used the same procedure for the cases as all the other cycle bits, even though they received paint instead of powder.
That procedure was to put the part (old paint previously removed chemically or sandblasted) in the oven at 200 degrees F for a minimum ten minutes.
Then remove from oven, and wiped clean with lacquer thinner.
That process was repeated till no grunge could be seen on the wipe down cloth. (this is using a clean cloth with each cleaning cycle)
This took a minimum of two cycles in the oven for all the cycle parts, with some taking five or six cleaning cycles, notably the engine cases, covers, and ufm, before proving to be clean.
This process was learned the hard way; with many off gassing failures till the necessity of getting ALL the contaminants out of the piece was understood.
As far as applying the powder, the preheat used for cleaning also proved helpful for powder flow out, and a strong preheat is mandatory for the thinner pieces like chain guard or headlight, otherwise orange peel is a certainty.
Heavy castings (like steering stem and engine mounts) can get away without preheat, but all parts flow better for being hot while the powder is applied.
By the way, after running out of the special powder coat masking tape, I found regular masking tape worked just fine, it simply shriveled up while baking in the oven; which was fine, as it had provided the needed protection during powder application and is a heck of a lot cheaper.
Also used the same procedure for rattle can application.
The part to be painted hot out of the oven, rattle cans waiting in kitchen sink full of tap water as hot as could be made.
The paint vehicle evaporated almost on contact with the part; so each case half took well more than a full rattle can before the paint flashed and started to flow out.
Then back in the oven for twenty minutes, followed by oven cool down.
Waited a couple of weeks before polishing out to 2000 grit wet/dry.
Best-
George